Although no one really knows when soap was discovered, there are various legends surrounding its beginning. According to Roman legend, soap was named after Mount Sapo, an ancient site of animal sacrifices. After an animal sacrifice, rain would wash animal fat and ash, that collected under the ceremonial altars, down to the banks of the Tiber River.
Women washing clothes in the river noticed that if they washed their clothes in certain parts of the river after a heavy rain their clothes were much cleaner. Thus the emergence of the first soap – or at least the first use of soap.
A soap-like material found in clay cylinders during the excavation of ancient Babylon is evidence that soapmaking was known as early as 2800 B.C. Inscriptions on the cylinders say that fats were boiled with ashes, a soap-making method.
Moses gave the Israelites detailed laws governing personal cleanliness. Biblical accounts suggest that the Israelites knew that mixing ashes and oil produced a kind of gel that could be used on hair. Soap is mentioned twice in the Bible, but it is generally agreed that the Hebrew word “borith,” which has been translated as soap, is a generic term for any cleansing agent made from wood or vegetable ashes.
By the second century A.D., the Greek physician, Galen, recommended soap for both medicinal and cleansing purposes.
Bathing habits all over Europe rose and declined with Roman civilization. When Rome fell in 467 A.D., so did bathing. It is believed that the lack of cleanliness and poor living conditions contributed to the many plagues of the Middle Ages.
Not until the seventh century did soapmakers appear in Spain and Italy where soap was made with goat fat and Beech tree ashes. During the same period, the French started using olive oil to make soap. Eventually, fragrances were introduced and specialized soaps for bathing, shaving, shampooing, and laundry began to appear. King Louis XIV of France apparently guillotined three soapmakers for making a bar that irritated his very sensitive Royal skin.
The English began making soap during the 12th century. In 1633 King Charles I granted a 14 year monopoly to the Society of Soapmakers of Westminster.
According to Alison Sim, in her book “The Tudor Housewife,” wealthy ladies of the Tudor period (1485-1603) used a scented toilet soap or ‘castill soap’ for their daily washing. This soap, made with olive oil and imported, was very expensive. A household instruction manual written during this period included recipes for soap which suggests that people of all levels of society were interested in personal hygiene.
During the reign of Elizabeth I, soap consumption in England was greater than in any other European country. It seems that Queen Bess set the fashion herself, for it was reported that the Queen took a bath every four weeks "whether it was necessary or not."
Just as the soap industry was gaining momentum in England, it became the subject of a series of restrictions and crippling taxation. It was not until 1853 that Gladstone abolished the tax on soap.
It wasn't until the 18th century that bathing came into fashion. In 1791, the French chemist Nicolas Leblanc discovered how to extract soda from common salt. Around the same time, Louis Pasteur proclaimed that good personal hygiene would reduce the spread of diseases.
By the beginning of the 19th century, soap making was one of the fastest growing industries in the U.S. Rural Americans made homemade soap using a process from the Colonial times. They would save ashes from their fires for months. When they had enough fat left over from butchering hogs they would make soap.
Old fashioned lye was made using hardwood ashes, a barrel or ash hopper, and rainwater. Holes were drilled in the bottom of a barrel. The barrel was placed on a grooved stone slab which rested on a pile of rocks. A layer of gravel was placed over the holes. Then a layer of straw, twigs, and sticks was placed on top of the gravel as a filter to prevent the ashes from getting in the solution. After filling a barrel with hardwood ashes, rainwater was poured through the ashes to leach out the brown lye liquid which would flow into the groove around the stone slab and drip down into a container.
Some soapmakers used an ash hopper for making lye instead of the barrel method. Using the same basic process, the lye dripped into a container located underneath the hopper.
The most difficult part of early soapmaking was determining if the lye was the correct strength. The “lye water” was considered the proper strength to make soap when an egg or small potato placed in the solution floated about halfway beneath the surface of the solution. If the egg or potato floated on top, the lye was too strong. If it sank quickly, the lye was too weak. Some early soapmakers used goose or chicken feathers to test their lye. If a feather inserted in the lye water began to dissolve in it, then the lye water was at the right strength.
During World War I, commercial soap, as we know it today, came into existence. The injuries of war brought an increased need for cleaning agents. However, at the same time, the ingredients needed to make soap were scarce. German scientists created a new form of "soap" made with various synthetic compounds and as a result, detergents were born. Most commercial soaps available today are actually detergents, which are made with petroleum by-products. Since these "soaps" are detergents, by law cannot be called soap. Chances are that when you see a soap called a "body bar," it is not soap at all.
After the Great War and until the 1930's, soap was made by a method called batch kettle boiling. Commercial soap makers had huge three story kettles that produced thousands of pounds of soap over the course of about a week. Shortly thereafter, an invention called continuous process was introduced and refined by Procter & Gamble. This process decreased soap making production time to less than a day. Large commercial soap manufacturers still use continuous process.
Commercial soap manufacturers also learned that they could remove the natural glycerin in soap which gives it moisturizing properties. They sell it or use it in other higher priced products like the moisturizers and creams you need when their soap dries out your skin. Removing the natural glycerin also extends the shelf life of the soap so that it can sit in the storehouse or on store shelves for many years.
Today there is a heightened awareness of the possible adverse effects of many of the synthetic additives and chemicals in commercial soap. Educated consumers are turning to all natural products like ours. Even large companies are starting to advertise "natural ingredients" in their products.
Chagrin Valley Handcrafted soaps are made in small batches with all natural ingredients.
While Great Grandma used a raw egg to determine the amount of lye needed, we work with specialized charts and computer programs to determine the correct proportions of ingredients to use in the soap making process. In addition, we use accurate scales that allow us to measure ingredients by a tenth of an ounce. The result – an all natural, mild and carefully crafted handmade soap.